Projects

PRATHAMA SOLARCONNECT ENERGY PRIVATE LIMITED

75 MWp

Brief:
Prozeal was given end-to-end EPC for one of India’s premier projects in difficult terrains and crunched timelines while India was reeling under Covid-19.

Execution:
Handling the engineering, procurement, project management, and site construction in such a short period of time was a complex initiative. COVID-19 and the safety protocols added to the challenges in mobilization of team, timely procurement of material (while state borders are closed) and on-ground precautions.

True to the spirit of our company, the team would not let anything eclipse their progress.
We hired more than 150 man power including Engineers, third party contractors and labourers to complete this project.

Techology:
We have used dry cleaning system (Automatic Robotic System) to clean the solar panels, by doing this we have saved minimum 2.2Crore Liters of water annually.

Impact:
From this solar plant we save 1,50,000 tonnes of CO2 annually, which is equivalent to saving of more than 21,429 nos of trees.

The 75 megawatts Solar Power Plant generates 115 MU (Million units) of electricity annually and exported to the South Indian state of Tamil Nadu since January 22nd 2021.

It is Largest Group Captive Project in Tamil Nadu for one of the largest automobile manufacturers ‘s commitment to adopt clean green energy and putting up a solar power plant in a single location in an unassuming part of southern India.

An ambitious project that leverages the finest solar technologies, this has become a defining landmark in the region.

GHCL Limited

30 MWp

GHCL Limited is one of leading manufacturing companies in India and one of our long standing clients. The GHCL Project owing to the size and scale was split into two distinct phases of execution.

Phase-1

GHCL entrusted Prozeal to install Solar Power Plant of 10 MWp in the land of Southern India. Owing to monsoon season, we faced tremendous challenges in procuring material.
Poor road quality caused significant delays. The soil was not capable to endure the load of heavy-duty vehicles to transport transformers, LT panels and other heavy equipment. Our team took it upon themselves to construct a road for material movement to meet the deadlines. We also worked closely with several third party contractors to build momentum.

Outcome:
Despite the difficulties Prozeal successfully commissioned the plant with all government approvals within record breaking 4 months.

Phase-2

After the successful installation of phase-1 of 10 MWp, GHCL extended faith in us to execute an additional 10 MWp.
The challenge we set for ourselves was to beat out last record time.

Outcome:
This has been one of the fastest projects we have delivered to our clients with all the government approval, Liasoning Process and Plant Erection within a span of 45 Days!

The project was commissioned on the closing of FY 21-22.
GHCL received the unit credits in subsequent month’s billing cycle.

Bosch Limited

20 Mwp

Brief:
20 MW project sanctioned by the developer Hinduja Renewable one Pvt Ltd for end client Bosch group of companies.

From this 20 MW solar plant, generated power will be used by Bosch group at their 3 factories located at different location at Nashik and Nanekarwadi.

Execution:

The very day of this Project saw heavy rain at site which led to a total closure of the incoming roads. The terrain turned marshy given the soil conditions ad rainfall. Undettered, we at Prozeal hired tractors from JCB to reach the site! We kick started work on the very first day with mobilization of manpower, machineries and site engineers as committed to our client,

We also faced difficulties in Liasoning as a part of the project. Given the scale of this project – 20MW(DC) with 132 KV line – there are long processes approvals from sub-divisions, circles, HO’s and incidentally, all these offices are located at different locations.

Our Liasoning team worked round the clock to take all necessary approvals to start work in MSEDCL substation premises.

Post commencement, the team faced many ROW issues for land and road but no challenge could stop us.

Outcome:

132KV line extended over 4 KMs and it passed through land parcels of over 32 farmers. Our team worked with the farmers to safeguard their crops, resolved the ROW issues and worked tirelessly to clearance from all stakeholders to complete the line work execution before deadline. Generally the HT line work is completed as the last step solar projects but our team was able to plan the project and execute strategically, identifying the bottlenecks that would have otherwise massively delayed the project.